Friday, May 25, 2012

Moving upward


May 25, 2012
Some snapshots of progress in series over the past few weeks.  Finally moving from the ground up.  It feels really good to see something above ground!


 


The garage is built.

Staged and ready to go.

Walls go up!!!


Here are some detail shots.



Imagining the finished product

Sunset through the window on the stairs

And a tribute to the carpenters...


Bob the Builder


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Sunday, May 13, 2012

Staining the Slab Floor with Iron Sulfate

May 12, 2012

We decided to stain the concrete slab for our finished floor.  We love the look of acid staining, but didn't want to work with the acid.  We learned about staining concrete with iron sulfate, a common garden soil additive, from some local contractors who specialize in natural building. Benefits of the iron sulfate stain are that it is very inexpensive compared to acid staining and it is safe to handle for both producers and end users.

We did additional internet research on applying the stain and found some variety in techniques.  We first tried mopping on the stain but later used the garden sprayer to apply. We didn't see any benefit to the mopping technique-- it was harder to do and created indelible patterns (not too unsightly, but...).  Using the sprayer was much simpler and applied the stain evenly, as long as the liquid was strained with a cloth prior to use.

The stain did not look very good at first and several times we worried that we had ruined the floor! But after the 6th coat, we rinsed and scrubbed off the iron residue and found the colors and patterns to be very attractive.  Once construction is complete, we will seal the floor with a glossy sealer to restore the "wet look" which has rich color and interesting textures.


 
 
 
 
 

Scrubbing and rinsing the residue

After rinsing. We expect the finished floor to look like this after we apply a glossy sealer.


When dried, prior to sealer, it looks like this...
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Pouring the Concrete Slab




May  9, 2012
An exciting step in the process was pouring the concrete slab, since this will be our finished floor and contains our heating system. 
 
 
 
 
 
 
 
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Tuesday, May 1, 2012

Preparing for the slab floor

4" of foam around the foundation wall

Plumbing installed

pea gravel 

4" of foam insulation plus wire mesh
 

starting the radiant floor installation. note the paint marking the tubing layout

tubing laid out for the first circuit in the great room

manifold

man
man with young man








completed and ready for pressure testing!
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